News

What are the characteristics of forged steel ball valves?
Date:2024-09-30 17:45:21 Author:Zhejiang Chenxiang Valve Co., Ltd

锻钢气动三片式法兰球阀.jpg

Forged steel ball valves, as an important type of industrial valve, are widely used in fields such as petroleum, chemical engineering, natural gas, and power. Their characteristics are mainly reflected in the following aspects:

1. High strength and durability

• Material advantages: Forged steel ball valves are manufactured through forging processes. The materials undergo high-temperature and high-pressure treatment, resulting in fine grains, good density, high strength, and are not prone to deformation or fracture. They can withstand high pressure, high temperature, and impact working conditions.

• Suitable for harsh environments: It is particularly suitable for long-term use in harsh working conditions such as high temperature, high pressure, and strong corrosion, featuring a long service life and low maintenance costs.

2. Excellent sealing performance

• Dual sealing design: Forged steel ball valves typically adopt a dual sealing structure of soft and hard seals. The soft seal (such as polytetrafluoroethylene) provides an excellent initial seal, while the hard seal (such as a metal spray coating) offers long-term wear resistance and high-temperature resistance sealing performance.

• Zero leakage design: precision machining and special sealing materials ensure that the valve can still achieve zero leakage under high pressure and high temperature, suitable for high sealing requirements.

3. Corrosion resistance and wear resistance

• Material selection: The valve body and ball are typically made of high-strength alloy steel or stainless steel, and their surfaces are hardened (such as by spraying tungsten carbide, ceramic, etc.), which endows them with excellent corrosion resistance and wear resistance.

• Adapt to complex media: It can adapt to the transportation of various corrosive media (such as acids, alkalis, salts, etc.) and media containing particles, reducing valve wear and failure rate.

4. Flexible and reliable operation

• Quick opening and closing: The forged steel ball valve can be fully opened or fully closed by rotating 90 degrees. It is easy to operate and has a fast response speed, making it suitable for occasions that require frequent opening and closing.

• Multiple drive modes: Supports manual, pneumatic, electric, hydraulic and other drive modes, allowing for flexible selection based on actual needs to achieve automated control.

5. Compact structure and lightweight

• Compact design: The forged steel ball valve has a compact structure, small volume, light weight, and is easy to install and maintain. It is particularly suitable for occasions with limited space.

• Reduce installation costs: Lightweight design lowers installation and transportation costs while reducing the load on the piping system.

6. Fireproof and anti-static design

• Fireproof structure: Some forged steel ball valves adopt fireproof design, which can maintain sealing performance even in extreme situations such as fires, preventing secondary accidents caused by medium leakage.

• Anti-static function: Through special design (such as anti-static grounding device), the accumulation of static electricity generated by the friction between the ball and the valve seat is avoided, ensuring safe operation.

7. Wide range of applications

• Multi-media adaptability: It is suitable for the transportation of various media such as water, steam, oil products, natural gas, and chemical media, meeting the needs of different industries.

• Multi-condition application: It can operate stably under extreme conditions such as high temperature, high pressure, low temperature and strong corrosion, and is a key equipment in industrial pipeline systems.

8. Easy to maintain

• Modular design: The forged steel ball valve has a simple structure. The sealing rings and other vulnerable parts can be quickly replaced, making maintenance convenient and reducing downtime.

• Online maintenance: Some models support online maintenance, allowing maintenance to be carried out without disassembling the pipeline, thereby enhancing production efficiency.

Chenxiang Valves - A professional manufacturer of high-quality valves. Service Hotline: +86-189 5882 1919

Home
Products
Contact